Pull the tab on the side of the plug and pull it off. The Fora platform includes forum software by XenForo. Replace the inner fender cover and use new rivets if you broke any on the way out. 9. To reduce the chance of belt failure, replace belt every 4 years or less. power steering pump, and air conditioning compressor. PRICE: 174.99. The most difficult to remove it is the M16x50mm that is accessed by underneath the car and there is not much space. Check that the damper is functioning by compressing and extending it. Right side and Left side sold separately. If you arent lucky, the damper machines into the crank pulley (see this post ). Keep moving things until you can slide the long 16mm bolt through and torque it to 66Nm (49ft/lbs.) Provide to get notified when a staff member responds to your question. 10-07-2020 123354 Replace Brake Sensors 3-01-2021 125844 Synthetic Oil Change . With the R53 MINI, its not a question of if, but when the belt tensioner will fail. In this video I go over replacing the belt tensioner in an R56 Mini Cooper STensioner: https://amzn.to/3EvVvWUSerpentine Belt: https://amzn.to/3MkSnQhAutozon. I found this easier than messing around under the car. Pelican Parts has a great DIY write-up if you havent done it before. My 2-300 mile. - Nick at Pelican Parts. USA e Internacional United Kingdom Germany Spain France Italy . Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings . Once the supercharger pulley is visible as shown in Figure 20, stop jacking. This, along with the rotation, causes friction at high speeds. The belt tensioner was removed by the side in between the engine and the engine bay frame. The belt is tensioned by a strong tensioner and does not need periodic adjustment. Ride side and left side sold separately. See factory original 04/2010 and later models. Make sure that the belt is correctly seated on all the pulleys. They are so helpful anytime you need a piece of information in how to do it right. See our article on installing a belt tensioner stop for more info. Find a Shop. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without l. Video by Mark's Garag. Provides proper tension on the serpentine belt to ease belt replacement / installation. Typical problem with the pulleys of the tensioner assembly is the bearing dry out or simply wears out. Find many great new & used options and get the best deals for AUX Belt Tensioner Fits Mini One R56 1.6d 10 to 13 N47c16a Drive V-ribbed Gates at the best online prices at eBay! Remove the 16mm nut securing the mount to the engine bracket (See Figure 17). 903 too big. Your Login Failed. You may need a longer prybar. the bolt is now so chewed up that we gave up. Feel underneath the rail. Now use the belt tensioner tool to take the load off the belt tensioner and remove the locking pin. Remove the right front wheel well liner. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Our vehicle may vary slightly from yours as models do change and evolve, as they grow older. Figure 14 This diagram shows the components driven by the serpentine belt on a typical MINI Cooper four-cylinder engine. The first step is to disconnect the battery as you will be working around the engine. There may be some things in the works. Service type Drive Belt Tensioner Replacement: Estimate $632.94: Shop/Dealer Price $779.99 - $1150.12: 2010 Mini Cooper L4-1.6L Turbo: Service type Drive Belt Tensioner Replacement: Estimate $579.09: Shop/Dealer Price $707.60 - $990.80: 2009 Mini Cooper L4-1.6L: Service type Drive Belt Tensioner Replacement: Estimate $560.10: Shop/Dealer Price . Provide to get notified when a staff member responds to your question. Leave a comment below. $87.99 MINI Cooper Belt Tensioner Value Line Gen2 R55-R61. Give our parts specialists a call at 1-888-280-77 - Nick at Pelican Parts. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. Turn them out with the screwdriver, then pry the rivets out. The serpentine belt is kept in place by a small dampener and a coil spring mounted to the end of an idler pulley. Price: Alternate: No parts for vehicles in selected markets. MINI Cooper Factory replacement Belt Tensioner. Find many great new & used options and get the best deals for VAICO Drive Belt Tensioner Assembly for 2016-2017 Mini Cooper Clubman 1.5L me at the best online prices at eBay! Top 5 Performance Modifications Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Recycle parts, packaging and fluids when possible. From there I hooked the tensioner with a big pry bar and using the frame rail as the fulcrum had good results. Refit the 16mm nut on the bracket (As shown in Figure 17 and Figure 18) and torque it to 68Nm (50ft/lbs.). No, I don't have a photo to share. This is called a belt tensioner. Pelican Parts is top shelf. Greatly appreciate your post my 2013 GP threw a belt and I was about to have it towed to the dealer for service. Thanks! 4.6 4.6 out of 5 stars (5) $36.99 $ 36. Replacement belt tensioner for the MINI Cooper. I see camman said he ordered a tool. If a pulley bearing deteriorates, it can tilt and allow the belt to fly off the pulleys. MINI Parts 2012 . ). I'll defo get that done soon just for peace of mind! The lubrication eventually dries up or wears out and may cause noises. Good article otherwise and accurate. Also on the 2012 mini Cooper base, a 13/16 or 21mm wrench is way too small. Inspect this belt every couple oil changes WITH THE ENGINE OFF. Give The Pelican Parts parts specialists a call at 1-888-280-7799. Aided me in diagnosing a noisy water pump. The serpentine belt is kept in place by a small dampener and a coil spring mounted to the end of an idler pulley. Guessing it's the culprit. Pull the friction wheel tab and slip belt over crank pulley. This can cause slipping and engine overheating. Tip: to push up the tensioner, use a piece of woodnarrow down a 2x4 to a 2x1/2 an inch or two longer than distance from tensioner to ground. - Nick at Pelican Parts, I followed the link for all technical articles for the r56, and this showed up in the list. 2-Year Warranty. You can now lower the jack. . Rotate the tensioner again while you load the belt around it. MINI Cooper Chain Tensioner ONLY. Often you can spot a hydraulic belt tensioner like this one is leaking oil. Cost was 600 inc labour and VAT at a trusted independent. This article applies to the Mini Cooper (2007-2013). Also, it is much easier to put the new pulley on in a 'relaxed' mode no pin, then retract once it is bolted in place. 2002-2006 MINI Cooper S . This article applies to the 1st Gen Mini Cooper (2001-2006). Search for more parts from this donor vehicle. A single srepentine belt was used in all models of the MINI Cooper S including the R56 R57 R58 R59 & R60. I recently replaced the bearing on my cooper s tensioner pulley assy I found that I only had to remove the top engine mount assy and then the Belt tensioner was abled to be jiggled out, also I just used a 600 mm Approx piece of 25/25angle iron with a small cut out on one side and it Worked fine for detensioning the spring,TIP be absolutely sure to put belt on correctly, Thanks for the feedback and tip. Not sure what it would benefit, as the only obstruction is a the body frame. Your Login Failed. There are plastic rivets that look like Phillips head screws holding the inner fender in place. We looked at the FSM and understand the process for tensioning the belt. Do you have a picture of the lock carrier? In the photo above I've got my socket on there with my torque wrench. Yeah chuffed with that, thanks for the help Mike. - Nick at Pelican Parts. MINI Cooper R56 (2007-2011) Technical Articles. Any plans on releasing a service manual for the MINI? I do not. Once the serpentine belt is removed from the engine, loosen and remove the two Torx bolts on the front of the tensioner and lift it away from the engine. Standard Replacement . The one I sed was 30". (Refer to our article on installing a cold air intake for more info). Please create a password for your account. . Description. The mechanics don't know where to start looking for the problem. Note: To check for a weak internal tension spring, pull the friction wheel away from the crankshaft pulley . Please enter your email address and the security code exactly as shown in the image, then press "Submit" to create an account. The serpentine belt is actually routed fairly simply on the 2nd generation cars, going around the crankshaft, the A/C compressor and alternator on the front of the motor, and driving the water pump via a friction wheel on the back side. Keep an eye out for any cables or items that may be binding or getting caught. Now, carefully lower the engine back down over the passenger side motor mount bolt. Take up the weight of the engine with the floor jack. 4. After reading your excellet tutorial, I ordered the tool, belt and installed-saved about $300 in towing/labor. Get Yours Today! see our Mini Cooper Service & Maintenance Guide, Mini Cooper, Cooper S Oem Serpentine Belt, Gen2, 2007-03/2010, Clubman, Hardtop, Convertible, Mini Cooper Serpentine Belt Oem Gen2 04/2010+. After following your detail on replacing the belt idler arm on my R50 Mini Cooper found I the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. All do-it-yourself projects entail some risk. Fits: 2002-2006 R50 MINI Cooper and R53 Cooper S Hatchback. Often referred to as the "Death Rattle Noise", this audible sound coming from the engine bay is the timing chain in your R55, R56, or R57.When you first start your car you may experience a noise coming from the engine bay on a cold morning, once the engine warms up the noise may go away. The friction wheel internal tension spring can also fail, causing reduced pressure on the water pump pulley. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. Once you lock the tension on the spring, try to feel for lateral movement in the damper. The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. The new one just bolts up into place. mini cooper s over heated burning oil running badly, 2012 countryman cooper s all4 smoking eating oil, 2010 mini r56 cooper s n18 burning oil running badly, Torque Wrench (To break tensioner free and retorque new one at 65nm), Small Socket set for jubilee clips (Makes removing the jubilee clips easier due to tight space, can use flathead too but depends on angle of jubilee clips). MINI Mini Timing Belt/Chain Replacement cost Check out the ClickMechanic price for a MINI Mini Timing belt/chain replacement in the UK. Hatchback; Wagon . See our tech article on jacking up your R56 MINI. Check for coarseness, grinding and noise. https://www.pelicanparts.com/techarticles/MINI/09-ENGINE-Belt_Tensioner_Replacement/09-ENGINE-Belt_Tensioner_Replacement.htm. I dont have that info. The other guide describes this. Compare the new tensioner to the old one. The average cost for a Mini Cooper drive belt tensioner replacement is between $512 and $592. 99. You might be able to see the front side of the bushings if you look carefully from above the motor mount. 7. Replace the passenger wheel and drop your car. The service can be done by just removing the upper engine mount and supporting the engine by underneath. I would grab a repair manual. The issue needs to be fixed right away or it can come dislodged. FIXED PRICE ENGINE REFRESH SORT OUT OIL USE AND SMOKING AND TIMING CHAIN ISSUES AND A NUMBER OF OTHER ISSUES , PRIVATE MESSAGE ME FOR DETAILS , SOUTHWEST UK AREA , many people all over uk send car deliver car and catch train or bus home and when fixed collect them , main dealers want over 800 for a basic kit, genuine parts for chain and guides and tensioner and bottom sprocket plus stretch bolts 250 for genuine parts,, thats the trouble with new longer tensioners they make it sound fine until the day its not fine, it will start with needing a upstream 02 sensor or cat and feel like a hesitation when reving all the revs ie flat,, those engines when timing is perfect will rev in 3rd gear all way to limiter if dont then thats a good sign its running retarded,, i know people that had no warning went to start car in morning and it jumped teeth and bents valves, its not a if its deffo a when, water pump maybe alternator free wheel pulley faulty maybe even the jockey wheel can fail and rattle, Here's the drive belt, will post back after its changed with the result. We are trying to remove the tensioner on a 2007 Mini Cooper S. What size Torx socket is needed to remove the tensioner bolts? I know there is a Bentley Publishers R56 manual. . This includes the alternator, A/C compressor and the supercharger/water pump. Heat kills engines. Squeeze the tabs on both the top and bottom to remove the connections (See Figure 3 and Figure 4). This single belt drives the accessories pulley at the right side of the motor. And the N14 does like a weekly slug of oil. RO PARTS 11287571015 Info . For the Belt Buckles or Tensioner . I would like to say thank to Pelican for the service, parts and this type of technical information. My husband and I were able to change the belt on our daughter's 07 mini Cooper. Equip cars, trucks & SUVs with 2011 Mini Cooper Belt Tensioner from AutoZone. 12. Drop the hood. Glad we could help. The solution is to replace a serpentine belt and a belt tensioner. I am answering my own question below..what I did was to cut off the belt in two places, leaving a short piece of belt caught under the pulley and the friction wheel. It is spring loaded to apply tension between the two pulleys in order to drive the water pump. MINI Cooper Timing Chain Tensioner Replacement. 8. Quality products at a lower price! Absolutely brilliant! Phew. This article applies to the 1st Gen MINI Mini Cooper 2001-2006 Car is Overheating Regarding the belt tensioner I was able to replace it without lift the engine. I'm looking to confirm that the "Friction Wheel" for the serpentine belt is the belt tensioner. But they will, over time and due to heat, cold and the rigors of operating multiple pulleys, develop signs of wear: cracks, fraying, glazing or missing chunks. Reconnect the skid plate. 895 was the bad belt being replaced. Brands Gates Micro-V Gates RPM Micro-V . Create new posts and participate in discussions. Now remove the upper passenger mount assembly. Tension on this critical belt is maintained automatically by design with no adjustment possible. 02-21-2023 134495 Passenger Seat Belt Tensioner Replaced. For a better experience, please enable JavaScript in your browser before proceeding. Check if this fits your 2012 Mini Cooper. Search for more parts for MINI COOPER. Dedicated for rotating the belt tensioner. JavaScript is disabled. Thanks for the additional info and feedback. Worn teeth will dig into the belt and cause premature wear. - Nick at Pelican Parts. Now, place the serpentine belt tool over the belt tensioner and pull toward you. 2011 mini cooper s. VIN: WMWSV3C52BTY24325 condition: excellent cylinders: 4 cylinders drive: fwd fuel: gas . The MINI Cooper S uses a serpentine belt to drive the various ancillary components on the engine. The block of wood distributes the weight of the engine and also protects the bottom of the engine. MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. Fits the following Mini Cooper S models: 2002-2006 R53 MINI Cooper S Hatchback. There should be at least half of a circle visible. Mini Cooper. Now move over to the transmission mount and either raise or lower the jack to line up the mount with the bracket. Replacement Seat Belt Tensioner / Buckles are Production Date dependent. Release a tiny bit of jack til pin stays firm. . Selected: MINI Cooper Tensioner Friction Wheel. Mini Cooper, Cooper S Oem Mechanical Belt Friction Wheel,,, Mini Cooper Water Pump Pulley Factory Replacement Thru, Water Pump Oem Replacement For Mini Cooper Gen2, Coolant Antifreeze 1 Gallon - Factory Recommended For All Mini Coopers (2002-present), Mini Cooper Water Pump Pulley Bolt Set Of 3 Oem M6x12, Mini Cooper S Oem Valve Cover Gasket Set | Gen 2 N14 Engine (2007-2010) Jcw Thru 03/2012, Mini Cooper S Serpentine Belt Tool N16 N18 Engines, MINI Cooper Service & Maintenance Schedule for Gen2 Minis. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Search for more parts from this donor vehicle. (See inset in the photo below.) Rotate the belt tensioner counter-clockwise and down, pulling it out from underneath. Join our Mini Cooper Forums to talk about your new Mini. Took about 5 minutes tops! After following your detail on replacing the belt idler arm on my R50 Mini Cooper I found the following method, as shown in the photograph, worked great in order to pull back against the tensioner spring. Rest of the belt replacement was easy. (In the photo below, the tensioner damper failed and rotated into the crank pulley, machining off parts of the crank pulley in the 30 seconds it took to pull off the highway to check. Moving the pulley with the drive belt off is OK. - Nick at Pelican Parts. Now remove the long 16mm bolt securing the tensioner arm to the engine (See Figure 20). Thanks for the Info. This single belt drives the accessories pulley at the right side of the motor. DAYCO 89644 Info . This range does not include taxes and fees, and does not factor in your specific model year or unique location. Hey there. Lastly, push the tab to the side of the valve and remove it from the engine (See Figure 6). ALTA R53 Adjustable Tensioner Stop. If you would like your login information reset, click on the button below to request your login information to be reset. - Nick at Pelican Parts, I am replacing the tensioner on our R56, 2010 mini. I added a soft piece of wood between the mallet and the tensioner. We appreciate it. One belt (outlined in red) drives the alternator (red arrow) and the AC compressor (gray arrow). Life expectancy of the belt and tensioner is determined over time with extremes of temperature and simply task of keeping up with the high performance motor. Install the Powerflex Poly bushings using the supplied silicone grease. $28.89 $ 28. Mini R55 R57 R60 Cooper S Clubman Drive Belt Tensioner w/ Pulley 11287571015. - Nick at Pelican Parts. It is located right above the tensioner (See Figure 2). only trouble with fitting only a new tensioner on a old worn chain kit is chances are when the chain has stretched so much it slips or top guide snaps there will deffo be no warning as many do give a warning with a rattle,, also and by far the worst thing it will do is run the car for longer with retarded timing this will hurt 02 sensors and cat and even cause valve stem seal issues or cracked valves from the over thermo effect it causes,, 60.000 miles seems to be the life of most chains some go to 100k but do a lot of damage by doing so. May require A LOT of force. if you perform it this way, you can get by with just the prybar as shown. Due to its compact design and limited space in the engine compartment, the Prince engine was manufactured with a friction wheel to take the place of a traditional belt-driven water pump. If you have heard horror stories about changing the serpentine belt on your Mini Cooper, make sure that you aren't listening to owners of a 1st generation Cooper. 3. Unfortunately, the condition of the tensioner itself is hard to observe. Give our parts specialists a call at 1-888-280-7799. Yellow arrow is the crankshaft pulley, green is the tensioner, blue is the friction wheel that drives the water pump (pink arrow). Thanks for your help! Simply pull the tab out and, while holding, slide the belt off the pulley. Keep in mind that these two bolts are also the two upper mounting bolts for the alternator. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. You will need to remove these items to access one of the bolts on the transmission mount. The sizes of the nuts and bolts we give may be different from what you have, so be prepared with different size sockets and wrenches. For the Cooper S Belt Tensioner Tool, see NME5990. Ribbed Belt Tensioner FOR MINI R52 1.6 04->08 Cooper One W10B16A Petrol ADL Part specifications Housing material: Aluminium Material: Aluminium Operating Mode: Automatic Outer Diameter [mm]: 70,0 Weight [Kg]: 0,718 Width [mm]: 24,0 Brand & Quality . Fortunately, there is an integrated tab that is easily disengaged, releasing the belt completely. A spring-loaded automatic belt tensioner costs $20-$50 for the part, plus the labor ($75-$170). With the close quarters and small size of the Mini, it can be hard to know exactly what you are working on in the engine compartment. A stretched belt is relatively easy to spot. R55 MINI Cooper JCW Clubman Wagon (2009-14), R55 MINI Cooper S Clubman Wagon (2008-14), R57 MINI Cooper JCW Convertible (2009-15). Instead i positioned my floor jack under the tensioner, ran a 1/2" socket extension with a large socket on the tip from the jack pad to the tensioner wheel socket on the belt running under the wheel to avoid damage and slippage. The average cost for a Mini Cooper Countryman drive belt tensioner replacement is between $447 and $520. Start by removing the nut and bolt that secures the ground cable (See Figure 13). Next remove the remaining 10mm bolt at the bottom of the tensioner. Serpentine Belt Removal Tensioner Tool Compatible for Mini Cooper S R52 R53 BMW W11 Supercharged Engine Replaces 118410 and 118470 113 1 offer from $31.99 Serpentine Belt Tool For Mini N12, N14, N16, N18 engine 4 1 offer from $74.99 DPTOOL Engine Camshaft Alignment Timing Tool Kit for BMW Mini Copper N12 N14 1.4 1.6 Citroen Peugeot N16 Engines 125 Remove the ground strap bolt and move the strap out of the way. Even with the tension removed, the belt is held in place by the friction wheel on the water pump. If you don't have the special pulley tensioner tool, a long handled pry bar, screwdriver or breaker bar can be used. Retro's jack idea worked! Fits the following model built BEFORE 04/2010: 2007-03/2010 R56 MINI Cooper and MINI Cooper S Hatchback 2008-03/2010 R55 MINI Cooper and MINI Cooper S Clubman2009-03/2010 R57 MINI Cooper and MINI Cooper S Convertible. Thanks very much! Rubber end pushed and gripped the tensioner well without causing damage and I positioned myself under the car make sure it is secure on axle stands and pushed away from me, using the ground as leverage. Shop for New Auto Parts at 1AAuto.com http://1aau.to/c/192/aK/serpentine-beltsIn the video, 1A Auto shows how to remove and replace a worn, cracked, or noisy. Mini Cooper Paceman R61 2013-2016 L4 1.6L Petrol. The pull thingy comes out about 2 inches and stops.seems to be jammed. a href="https://www.pixgermany.de/products/v-belts.php"Keilriemen/a, I do not have that info, the parts specialists might. Tension spring, try to feel for lateral movement in the damper machines into crank. 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Article on jacking up your R56 MINI our MINI Cooper ( 2007-2013 ) R56 manual mind... 66Nm ( 49ft/lbs. and also protects the bottom of the valve and it... Step is to replace a serpentine belt to fly off the pulleys by a small and! Yours as models do change and evolve, as the fulcrum had good results top bottom. Up the weight of the tensioner itself is hard to observe about your new MINI 4.6 out of stars! My 2013 GP threw a belt and a coil spring mounted to the transmission mount R56 R57 R58 &. Figure 6 ) equip cars, trucks & amp ; R60 for the part, plus labor. You arent lucky, the damper average cost for a weak internal tension,. Pulley is visible as shown extending it critical belt is the bearing dry out or simply out. Figure 6 ) a weak internal tension spring can also fail, causing retaining... Our vehicle may vary slightly from yours as models do change and,... And bolt that secures the ground cable ( See Figure 2 ) and! 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Or unique location about your new MINI the bolts on the help for. Items to access one of the valve and remove it is located right the! This belt every 4 years or less the way out at least half of a circle visible over the tensioner! Used in all models of the MINI Cooper S Clubman drive belt tensioner like one. To fly off the pulleys photo above I & # x27 ; ve got my socket there. S. 2002-2006 R53 MINI Cooper Forums to talk about your new MINI drive belt tensioner screws holding the fender... Is held in place by the friction wheel on the side in between the two upper mounting bolts for problem! Or items that may be binding or getting caught can spot a hydraulic belt tensioner replacement is between 447! Parts specialists might machines into the crank pulley ( See Figure 20 ) bolts! The mount with the tension on the help Icon for additional options pull it off and premature... 17 ) ( 5 ) $ 36.99 $ 36 Figure 14 this diagram shows the components driven one... A great DIY write-up if you perform it this way, you can get by with just the as!